In order to fulfill various requirements on process flow and production output, there are 6 sets of transporter been equipped for this line. Each transporter could be vertical elevating, horizontal movement and travelling with high speed, they are fully automatic and controlled by PLC.
This is a fully automatic gantry type barrel plating line, and all of the works are completed by gantry type transporter except loading and unloading.
Transporter is moving, the alarm lamp on. Vertical lifting and horizontal movement have three speeds (low, high, low), transporter's start and stop will not cause inertia wobble, meanwhile can ensure the speed and precision fixed position
Easy operation: Operators just simply choose the programs which had pre-entered into the PLC; gantry transporters will finish the rest of works.
Transporter precise positioning: Transporter positioning adopt absolute position, each tank has unique bar code, which could prevent transporter misplacement; Safety and reliable operation: we installed guard railing in order to avoid transporter bump into worker, With protected block and control devices to prevent the driving out of orbit, Safety rope connected to emergency brake were installed at both side of entire plating line to prevent from any safety hazardous during daily operation.
Basic operation instruction: first, worker will open the lid of barrel, put some products which need plating into the barrel, manually close the lid of barrel, choose the operation instruction, and then transporter will work immediately. Transporter will be moved to the loading station under the written programmed condition, barrel with product begin to up and move to the first tank then vertical putting the product down to the tank,…, the rest can be done in the same manner; when the sensor gives signal indicating that there is no barrel on this unloading station, the transporter will take the barrel with products down to the unloading station, the lid of barrel is manually opened to pour the work pieces into the passivation basket, then the manipulator used for passivation process grab the passivation basket to complete the passivation process. Until the unloading station is automatically turned over to pour the products into the unloading basket, the whole production process is completed.
Equipment character: pleasant appearance, compact structure and reliable performance.
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