Automatic Barrel Zinc Plating line Plating Equipment Plating Machine
Main Products
Barrel electroplating is a electroplating process that places a certain number of small parts in a dedicated drum and indirectly conducts electricity to deposit various metal or alloy coatings on the surface of the parts in a rolling state, in order to achieve surface protection, decoration, and various functional purposes. A typical barrel plating process is as follows: small parts that have undergone pre plating treatment are loaded into the drum, and the parts rely on their own gravity to tightly press the cathode conductive device inside the drum to ensure the smooth transmission of the current required for the parts to be plated. Then, the drum rotates at a certain speed in a certain direction, and the parts continuously roll and fall after being rotated within the drum. At the same time, the main metal ions are reduced to metal coatings on the surface of the parts under the action of an electric field. Fresh solution outside the drum is continuously replenished into the drum through numerous small holes on the drum wall plate, and the old solution inside the drum and hydrogen gas generated during the electroplating process are also discharged out of the drum through these small holes.
Technological process
Loading → Oil and rust removal → Water washing → Neutralization → Water washing → Spray washing → Galvanizing → Recycling → Recycling → Water washing → Spray washing → Water washing → light emitting → water washing → passivation (blue white, color, black) → water washing → spray water washing → hot water washing → Unloading
1. This is an automatic line, Loading and unloading by manual, Barrel is transferred by trolley.
2. In order to increase the work efficiency, configure the number of the gantry transporter. Gantry transporter with vertical lifting and horizontal, high and low speed movement function.
3. Equipment has the following characteristic:
1).This is an automatic line, all the work will be finished by automatic, except loading and unloading.
2).Easy operation, the worker just input the product code, the equipment will be finished all the kind of the technological process.
3).Reliable running, transporter adopt absolute position, each tank has unique bar code to avoid transporter driving out of orbit.
4).Multiple safety protection:
a).in order to prevent the worker safety, there is a collision avoidance device installation on the transporter side;
b).in order to avoid transporter driving out of orbit, there are fall prevention rubber block and offside outage device installation at the both side of the rails;
c).Safety rope connected to emergency brake were installed at both side of entire plating line to prevent from any safety hazardous during daily operation
4.Basic operation instruction: first, push by hand the trolley loaded with barrel, barrel and product to the loading station, enter the product code(barrel code input, IC card input or computer input), and press "load ready" button(Both the loading section and computer interface have this type of button.); and then the IPC will call in the technological data of plating equipment prestored by the code and transmit the relative order to the PLC, making the traveling crane Controlled by the preset program travel to the loading section to lift the flight bar on the trolley. Next, the traveling crane, with reference to the corresponding technological data, will convey in sequence the products to each process for handling, and when the barrel is put into the trolley at the unload station, the operator will be reminded by the reminding sound to prepare for the unloading: push away the trolley for off-line unloading and meanwhile press "unload ready" button (Both the unloading section and computer interface have this kind of button). Till now, the whole processing completed. During the whole process, the related data of plating process (as temperature, process time, current, etc.) will be stored in the IPC through communication transmission, easy for casual check, saving in file and printing.
| Item |
Describe |
| 1, Material of tank |
3mm304 stainless steel , PP |
| 2,Material of framework |
Square steel tube |
| 3,Control system |
PLC,computer control and Computer DMS |
| 4,Heating type |
Electronic, steam, hot water |
| 5,Model of transporter |
Automatic ,semi-automatic ,Manual |
| 6.Surrounding equipment |
Rectifiers, Filters,Chiller, pipe, air blower,waste gas treatment system |
| 7,Warranty |
12 months. |
| 8,Advantages |
Flexible design,safe,stable and high strength, automatic weighting and loading. |
| 9,Applications |
Different kind of plating for metal products. |
| 10,Contactor (switch ) and thermal relay |
Siemens Brand . |
Audited Supplier 
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